Preparation Vessel & Liquid Syrup Manufacturing Plant

Liquid Syrup Manufacturing Process

Application & Process :

Prism has been designed & manufacturing preparation vessels and has consolidated a process knowledge concerning sterile injectable solution, dispersions, ophthalmic products, syrup and suppositories.

Preparation Vessels & Tank :

  • Extremely hygienic processing.
  • Least manual handling.
  • Design compliance with cGMP
  • Capacity up to 10,000 Liter.
  • Product Contact AISI 316L
  • Atmospheric, Vacuum or Pressure Operation.
  • Jacket for heating & cooling.
  • Vessel Inside Pressure (-1 /+2 Bar)
  • Heating Jacket Pressure (-1 /+6 bar)
  • Heating by steam or hot water circulation.
  • Thermal Insulated.
  • Mechanicals or Electro polishing of internal surface.
  • Welded, flanged or hinged type cover
  • Integrated Cleaning in Place-CIP.
  • Sterilizing In Place-SIP as an Option.
  • Portable execution on request.
  • Validation protocols & Instrumentation celebration.

Variable Speed Agitation :

  • Agitator can be top or bottom driven or magnetically driven.
  • Propeller type, Anchor type provided with High speed disperser or rotor-stator homogenizer.
  • Single or double mechanical seal.

Fully automatic Liquid Syrup Manufacturing Plant consisting of :

  • Sugar Charging / Transfer System.
  • Sugar Melting Vessel with mixing stirrer.
  • Basket Filter & Transfer Pump.
  • Syrup Manufacturing Vessel with stirrer.
  • Inline Homogenizer.
  • Zero Hold up Filter press.
  • Storage Tank with stirrer.
  • Interconnecting pipeline.
  • Transfer Pumps.
  • Integrated automatic control panel.
  • Working Platform.

Turn Key Process Line :

  • For production, filtration, transfer and storage solution.
  • Pre reparation vessels.
  • Inline homogenizer.
  • Inter Connecting Pipe
  • Solid or sugar Charging System
  • Working Platform.

Automation available, appropriate for the intended process function, including CIP and SIP :

  • Controls of all function by PLC Controls with HMI Touch screen.
  • Level controls by means of capacitance probe or electronic load cells.
  • Digital indication and controls of all process parameters for Process time, agitator speed, temperature, pressure & level.